HK Global

Reasonable solution for laser welding

Scout scan welding system
Easy welding with vision system that overcomes limitations of existing laser welding.

Block Diagram of Inline Scan Vision
- Camera tracking laser path
- Laser and camera moving along the same routes
- Accurate locating with algorithm software
- Accuracy of laser positing correction down to micro level
System Principle
- 1Camera-based image capturing
- 2Object drawing
- 3Object welding
Automatic Alignment Function
- 1Object drawing
- 2Test system
- 3Deviation
- 4Automatic position correction
Quality Test Function
- 1Image capture before/after welding
- 2Extraction of images to compare
- 3Welding quality test with extracted images
Apparitions
- 1Can cut the circuit of flat metal plate display
- 2Butt welding
- 3Micro welding / high-precision spot welding
- 4Circular / oval / long-hole welding
- 5Wobble welding

	Scout-100	Scout-200	Scout-300
Wavelength	1064nm
Laser connection method	QBH
Maximum laser power	300W(@1064nm)	2.0W(@1064nm)	5W(@1064nm)
Aperture size	10mm	20mm	30mm
Welding speed	2.5m/s	1.0m/s	0.7m/s
F-theta lens	F-100/F-160/F-254	F-160/F-254/F-420	No f-theta(Z-axis control)-Dynamic Focusing
Diffusion distance	30mm/60mm	100mm/120mm	160mm
Z-axis offset	N/A	N/A	+/-30mm(defocus)
Working space	Up to 110 x 110mm	Up to 180 x 180mm	Up to 240 x 240mm
Scan resolution	6um(@F-100)	70um(@F-100)	100um
Visua resolution	6um	20um	100um
Visual Image	Black/White	Black/White	Color
CDD count	1	1	4
Input power	100~230VAC. 50/60Hz
Cooling method	Air cooling	Water/Air cooling	Water/Air cooling
Consumption		Water : 6L/Min Air : 25L/Min	Water : 6L/Min Air : 25L/Min
Interface	XY2-100	XY2-100	XY2-100

Division	F100	F160	F254	F240	F-600(Only Scout-300)
Scan Field(mm)	30 X 30	50 X 50	110 X 110	180 X 180	240 X 240
Scan Resolution	6um	10um	30um	70um	100um